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I’ll get into those methods at the bottom of this article, so make sure you read it all. Now that your plywood sheet and jig are both properly secured, it’s time to cut. If you already own a circular saw this simple to make zero-clearance circular saw guide will help you make accurate rip and cross cuts in full 4' x 8' sheets of plywood. Now using complete strokes, make smooth cuts with your whole focus on the plywood and your movement. We may earn affiliate commissions on purchases made from links on this page. And after cut, it should be existing at the top. To guide the blade simply use your hands. How to Cut Plywood with a Hand Saw the Right Guide & Some Splitter Avoiding Tips. That means the blade enters the wood from below, and exits at the top. If you are wearing gloves, there’s less chance of an accident. My favorite part about this panel saw is that you can lock the blade into position on the guide rails, rotate the blade 90 degrees, and then you can push the plywood through the cut lengthwise, sliding it along the support wings. Interesting how you clearly stated in the question “BY HAND”, yet the four replies thus far are using powered circular saws. You need a helping guide that is processed to route in every step of this process. Now hold your saw in the lowest angle possible, so you won’t rip the edges. How do you cut down plywood sheets by hand? A bleeding finger in between the process is not a good sight, trust me. That’s where most tear out occurs. Once you think the notch made on edge is pretty solid, start with cutting. Second, a hand saw whose TPI is above 10 has fine-toothed blades. The alternative is to cut it into small size using a circular saw. However, these characteristics won’t be enough if not blend with proper skill and the right tool to transform them. Such blades cut more wood with fewer strokes. That’s why do make sure you are using a nice hand saw that functions fine while ensuring the other parts of this guide as well. You don’t want to stop in between cut to ensure if the width or length is right or not. Below are my personal recommendations, coming from a family of craftsmen. [1] X Research source You can find blades labeled for plywood or "finished cuts," but make sure to check the tooth count. WoodworkerHelp is reader-supported. Mark up the line you want to cut. This means you can rip cut a full sheet of plywood. Avoid Splintering or Tear-outs with These Tips: How to Replace an Axe Handle – The Easy Steps to Follow. The large size and the weight of plywood also makes it difficult to cut a full sheet directly on the table saw. It’s even messier than working with steel or aluminum. However, if it’s not a very usual scenario in your workspace simply because you are just a beginner, don’t skip measuring the cut. You want to work without worrying about your tiny sweeties getting hurt. Examples of hand saws in this category include bow saws and Tajima saws. The jig guides your saw and gives you a straight long cut, just as if you were using a table saw. Once you get close to the finish of each cut, make sure to use your free hand for holding that cutoff end. Also, you need a worthy and quality handsaw to handle pieces better. Yup, even with a power saw, masking the cut line with tape (and cutting through the tape) is the way to go. And so, you should wear a pair of cut-resistance gloves that can keep those problems away. Secure the plywood sheet to your work bench (or a table) with a pair of clamps. There will be some tips to avoid those nasty splitters that sometimes ruins the fun. You may expect to make a cut as precise as a table saw, but although a hand saw comes close, there’s a lot of technique involved when using a hand saw. The place where you’ll be working needs to be free from distraction. Most hand saws have their teeth measuring between 1 to 32 teeth per inch (TPI). All you need is some straight leftover wood, such as a pair of 2×4’s or similar, some glue, a few screws, and clams. But, for more significant tasks like making cabinets, opt for hand saws of 24 inches to 30 inches. A sled greatly reduces the effort needed to feed the panel across the blade for an accurate cut. Keep on Reading! The accuracy of your cut will definitely get determined by all these matters. Nevertheless, the Irwin Tools 1773465 Universal Handsaw definitely comes close thanks to its versatility and affordability. One of the easiest and most accurate ways to cut the panels to length is to use a crosscut sled, as shown below. May be able to hire a professional, and/or ask the hardware store cut. The durable 11 teeth per inch of the line if necessary that can keep problems! 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