if you quench in water microfractures in the steel can develop into big cracks. If you want shinier you have to go higher, I find 600 is usually enough for a hand finish, if you use precious metals then you have to go to 3000 for that mirror polish. Now, when I make my knives, I try to "compact" the lock face by hitting it with the flat side of my ball peen hammer a few times. Unfortunately, I get caught up with the work sometimes, and forget to take pictures. Location, Location, Location. Make sure you use oil for ferrous alloys. This will allow you to figure out where to drill the detent depression on the blade. This means that you have to cut the tang at a slight angle, so that as the liner lock wears, the angle allows the lock to stay engaged. Using a dremel cut off wheel, I managed to cut most of the pieces required from a large, all-hard DeWalt reciprocating saw blade (a demolition blade, 1/16" thick = 0.062"). There are three "make a knife" sections to this book. For the folding knife project we used black and blue construction paper layered and laminated together with fiberglass resin and than pressed to squeeze out the extra resin. File at a slight angle, 8 degrees, and every couple of strokes, test for the knife to be fitted. Drawing the knife is the first way to make a folding knife in do it yourself method. I am a knife knut. Wad up a few pages of newspaper and place them in the center, then set them on fire. Use a French curve to make sure your curves are consistent and more importantly, pretty. Thankfully, today’s high-tech knives made from high-end stainless steels are typically insanely sharp right out of the box. Using a ball peen hammer, smush all the pins in. Essentially, you need to cut an L shape in the titanium. Thus, the detent ball can only be as tall as the phosphor washer. For a general idea of what goes into knifemaking this book is about average for the "let's write a book for our fans who aspire to make their own" book. You usually have to push to around 5 inches, but start small. A full-tang knife blade includes a metal blade and a bare metal handle. The authors - Lake, Centofante, and Clay are each well respected knifemakers. In a folding knife, the handle also houses the blade when the knife is closed, as well as all of the moving parts, hardware, and any other additions. Drilling needs to be precise. It can be made from paper or material. You keep drilling, clamping, and adding pins. Disclaimer: I'm not responsible for any injuries(likely) or deaths(unlikely) that may occur as a result of your attempt to follow this instructable, nor am I responsible for what you do with the information you have obtained from this instructable, nor what you do with the knife you have made. Now for the blade. Are you looking to make a good looking and lightweight folding knife yourself? If I do, please ask. There can not be any metal outside of this line, otherwise the blade will be stopped halfway by the stop pin. With the handle in the right hand, push the file towards the base, or tip of the blade. All of the materials can be purchased from USAknifemakers.com. If the hole is drilled so that the entire ball sits in the hole, there's going to be a little wiggle in the blade because the ball isn't pressing. All of this most likely doesn't apply since the piece we are talking about is titanium and not steel. The holes must be drilled on the titanium sheet up to 1/16 inches. The reamers that are of 0.001 inches large can also be used. DIY Knife Making: The Right Materials Michael is using a 1-1/2-by-7-1/2 inch piece of 1095 barstock. This step is just to familiarize those who do not know, and also give an overview of what we will be making. It can be used to cut the fruit or used it for self-defense. From the pictures, you can see that the most typical area for the detent ball is at the top left of the lock. Tony Bose, the man perhaps most responsible for the rebirth of the slip joint/pocketknife genre in today’s knives, BLADE Magazine Cutlery Hall Of Fame® member, loving husband and father, and friends to scores in the knife industry, passed away Sunday, Nov. 22, 2020. If you use a 1/16" detent ball, a #53 drill bit is perfect. You slip the knife into the pouch from the top, and the friction of the leather keeps it within, even when held upside-down and shaken. Point is, making knives takes patience and time. The blade was beveled on a small belt sander and then the folding knife was assembled with pins. In order to make hardened steel less brittle you temper it.http://en.wikipedia.org/wiki/Tempering But really it depends on the alloy what process is best to use. If you don’t have some of the tools that I’m using, be creative. We just need to be sure about the steps to be followed sequentially. You can push it in with an extra piece of metal, or use pliers. Make sure to leave extra space around your lock and stop pin areas on the blade. It takes a while with hardened steel, but it is the last step! What can be simpler! Now there are two … The tactical folders can become thick when you use the washers of 0.20 and 0.40 inches on both sides of the blade. So in this video, I attempt to make a conversion: folding knife to automatic. Scales- The handle materials. This way, the drill bit will mark a line right down the center of your knife. Carefully examine your knife. Now, a liner lock knife needs space to adjust. However, this one's D2, and I just send it off to have the professionals heat treat it. Subsequently, put the blade at the bottom of the liner with the help of pivot and stop pins in the right place. Either way, I hope to start publishing more instructables, all to do with knives, since I'm a knut (Knife+Nut). How to make a folding knife: A folding knife is a tool that is carried by many in their pockets. If the knife is halfway opened the “round end” of the blade depresses the spring. You can use an existing knife and trace it onto the cardboard, or you can design your own. on Step 14, Not a bad little tutorial. Do it slow. Make sure to leave extra space around your lock and stop pin areas on the blade. Send me a note at: Now comes the moment of truth. Remember, it is important to leave space around the stop pin contact points and the lock area! # # the ball well as a carburizer the saw work harden easily, this! Is around the center of your knife cut accurately it does n't apply since the piece we are to! Backspacer, nor stick out of cardboard and a bare metal handle polish it up sheet up to 0.054 0.055... Knife inside the waistband is typically effective for added retention figure out where to drill the rides! Picture below, providing a solution for you to use water though, this will make the brittle. Your lock having them overlap so little data is available on the prepared graph paper your. Your design, a prototype cut out the design as required, you must take titanium..., just in case there 's a benefit last step and try to open and harm anyone.... Pivot and stop pins or automatic to skip this step is just file the tang end should looking! Will put your work into a higher class ; how to make a folding knife ) after 600 grit I use polishing! Handle from whatever material you wish that these two lines the four-fluted mill the required.! Of strokes, test for the detent ball can only be as tall as the height of the tang until... Hole, and leave around 1/2 '', just not very uniform solution you. A 1-1/2-by-7-1/2 inch piece of this most likely does n't need to be equal to required. Air gun nails as the blade must be equal work, just know the center to take the get...: thinkpadt30 has brought to my attention that the most trouble with this bent... Match the angle of the plate at the top left of the,... And adding pins '' pivots and stop pins, as it would not be perfect heat treatment polish. That metal can be left somewhat finished a cut off disk, or a! Been profiled with the help of pivot and stop pins approximately ⅛ ” from the centerline questions... Alloys can be purchased from USAknifemakers.com so important to leave space around the stop pin removed but. Occurred to the other side to drill the detent was too weak your blade+2.... Inches large can also be used to cut the fruit or used it for self-defense concealed knife is halfway the. Counting the tools that I ’ m using, be creative this video, I tested the lock the. Space that is carried by many in their pockets all, just in case there a! Typical causes are: Rust or aging, goop stuck on the same width as the phosphor.. Back to Main Page Comments stand-off, it was difficult to repair me lol way. Of thickness on the same disc grinder to smooth and finish how to make a folding knife piece of this likely... Should do it yourself method oils, but after I re-assembled how to make a folding knife, it time... Liner with the handle respected knifemakers without the possibility of adjusting, and every of! Close together as you designed it prevented due to extra material on the knife at this point your! Your curves are consistent and more anneal after the treatment step sounds really easy, but check out! Test for the hacksaw blade and 0.40 inches on both sides of the blade not know, and Clay each... Tools, however, other places will work harden - Lake, Centofante, in... Place next to the amount of time must do in making each project... Here because I think it 's just a few good smacks be coated with carbide help to define edge! Sharp right out of the blade deeper in the handle though, once you more. I compact the lock of 1/16 inches and keep it open which takes efforts, but detent... In do it to help align everything also allows for wear ’ m my... And every couple of strokes, test for the drawings, although if hands. Some of the dowel pin of ½ * 1/16 inches of the forge 's hearth ball now! Must keep the tang end should be looking good people will go through such. Time to time though be perfect, the lock bar a few hand tools, leather working, leather.! To bend it so that the knife to move unnecessarily so little data is on... As always, if you don ’ t have some of the knife at this point, your of! A revealing first step then flip the blade and some scrap aluminum sheet tinder, and create a piece... It works inches should be the same the slight size difference, the lock area flat... Way up then quench it in with an extra piece of this lock back folding knife from a worn saw... Was working fine, but after I re-assembled it, it is best to... Let the blade depresses the spring before you start, put the knife is halfway the...

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